| 【汽车】涂装车间静电喷枪使用及保养管理办法 |
| 添加时间：2017/10/16 16:05:42 浏览次数： |
| 一、目的与范围 First, purpose and scope 为了提高面漆车身的外观质量，使静电喷枪能够得到正确使用和维护保养并有效发挥其功能，确保按照涂装作业安全技术要求有效地连续生产，以降低涂装制造成本，特制定本办法。本办法适用于涂装车间面漆工段。 In order to improve the appearance quality of finish body, the electrostatic spray gun can be properly used and maintained and effectively play its function, to ensure that in accordance with the requirements of safety technology for painting effectively continuous production, in order to reduce the manufacturing cost of painting, formulated. The measures are applicable to the finish coat section of coating shop. 二、职责 Two, responsibilities 1、喷漆工负责按规定进行操作和维护保养，在使用当中若有不正常现象或出现问题时应立即向作业指导员进行报告，在必要时可立即先关掉电源。 1. The painter is responsible for the operation and maintenance according to the regulations. If there are abnormal phenomena or problems in the use, they should report to the operation instructor immediately and turn off the power supply immediately if necessary. 2、作业指导员 2, job instructors ①负责每班次开班前检查控制器、隔膜泵、油漆桶及车身与滑撬的接地是否良好以及喷漆工的穿戴是否符合要求； Responsible for the inspection before each shift opening controller, diaphragm pump, paint bucket and skid body and the ground is good and paint wear compliance requirements; ②负责对交接班时的喷枪是否完好无损、是否清洗干净的检查交接收； Responsible for checking whether the lance is in good condition and whether it is cleaned or not; ③负责开班前和生产过程中检查油漆的电阻率以及是否在30－100MΩcm范围； Responsible for the electrical resistivity before conducting the inspection and production process of paint and whether the 30100M Omega cm range; ④在生产中对喷漆工提出的问题能够解决的应立即解决，对不能解决的应及时向工段长、车间TPM专员或机动室维修班值班人员报修； In the production, the problem that the spray paint worker puts forward can be solved immediately, and the solution to the problem should be timely to the section chief, workshop TPM specialist or mobile room repair class duty personnel repair; ⑤负责在生产当中的喷涂状况进行巡检，，需要调整喷枪的应立即调整； Be responsible for the inspection of the spraying status in the production, and adjust the spray gun should be adjusted immediately; ⑥负责喷枪专用维修工具的保管。 Responsible for the custody of the gun special maintenance tools. 3、工段长、课长 3, section chief, director ①负责检查作业指导员是否按规定进行检查和指导，并对喷漆工不执行规定的行为进行考核； (1) check whether the work instructor checks and guides according to the regulations, and does not carry out the prescribed behavior of the painter; ②负责对将面漆车身下线所出现的具体缺陷问题点及时反馈给作业指导员和各工位并立即纠正和追溯； Responsible for timely feedback of the specific defects of the top coat body line to the job instructors and stations, and correct and trace them immediately; ③当生产中静电喷枪喷涂系统出现故障或异常情况时，及时通知车间TPM专员或机动室维修人员。 Third, when the production of electrostatic spray gun system failure or abnormal circumstances, promptly notify the workshop TPM commissioner or mobile room maintenance personnel. 4、现场技术人员 4, on-site technical personnel ①负责喷漆工现场操作检查，对不符合要求的行为立即纠正，并有权建议考核工段长及课长； Responsible for the spray field operation examination, immediately correct does not meet the requirements of the behavior, and has the right to recommend examination supervisor and director; ②负责检查与核实供应商现场技术人员是否按油漆电阻率的工艺参数要求进行调配； Responsible for checking and verifying whether the on-site technical personnel of the supplier can deploy according to the process parameters of the paint resistivity; ③ 负责根据现场的实际情况对不同油漆电阻率进行调整GNM100控制器的电压、电流参数并及时告知TPM专员、操作员工和工段长、课长； The charge according to the actual situation of current parameters of voltage, different resistivity adjusted GNM100 controller paint and timely inform the Commissioner TPM, section chief, chief of staff and operation; 5、车间统计员 5, workshop statistician ①负责对被考核人员开具《处理通知单》，经签批后通告被处理人，同时在三日内追缴罚金； Responsible for issuing the "Notice of processing" to the person who has been examined, notify the person who has been notified after signing the batch, and recover the fine within three days; ②负责统计将每月的违规处理情况报车间及公司领导； Responsible for reporting monthly violations to the workshop and the company leaders; 6、TPM专员 6 、 TPM Commissioner ①负责静电喷枪日常交接班的维修保养检查和每周的设备工具的专项维修保养工作的检查，对一切违规行为进行考核； Responsible for the routine inspection and maintenance of the electrostatic spray gun, and check the special maintenance work of the equipment and tools every week, and check all the irregularities; ②负责根据静电喷枪的使用状况提出维修备件的及时申购和日常保养及节假日保养计划，并按涂装作业安全技术标准提出静电喷涂相关设备及输送器具的维护计划； The responsible for spare parts purchase and timely maintenance and maintenance plan according to the holidays of electrostatic spray gun usage, and put forward the related electrostatic spraying equipment and conveying equipment maintenance plan according to the painting safety technical standards; ③负责生产当中静电喷枪及其附属设备出现故障时的即时抢修和及时告知机动室维修人员给予支持； (3) responsible for the timely repair of the electrostatic spray gun and its auxiliary equipment during the production, and timely inform the maintenance personnel of the mobile room to give support; |
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